How an invisible oil failure nearly stopped a critical mill… and how real-time monitoring changed the outcome
Mining
[ Deep ] vision
In mining, an unplanned shutdown is never just a shutdown: it means lost production, complex logistics, spare parts that take weeks to arrive, and equipment subjected to extreme conditions.
At Atten2, we’ve spent years helping maintenance managers and reliability engineers anticipate problems in mills, gearboxes, thickeners, conveyors, and mobile equipment, even in environments with severe dust, overloading, or water contamination.
With thousands of sensors installed on industrial assets around the world, we know that many failures don’t start in the component itself: they start in the lubricant. Here you’ll learn how to detect premature wear, contamination, and mechanical fatigue before a failure becomes a multi-million dollar shutdown.
The challenges we see every day in the mining industry
- Unplanned downtime of critical assets (mills, gearboxes, thickeners, or conveyors) that disrupts production and affects the entire supply chain.
- Severe lubricant contamination from dust, solid particles, or water ingress during wet grinding processes.
- Accelerated wear due to overloading and mechanical fatigue that appears too late, when the damage is already done.
- Disproportionate repair costs in remote locations: spare parts, logistics, and downtime.
- Recurring failures without a clear root cause, especially in gearboxes and heavy-duty equipment.
- Operational safety risks when equipment fails unexpectedly in demanding environments.
- Reactive maintenance based on late alarms, when damage is already visible in the oil or components.
We know that in mining, the problem is often not the machine: it’s the environment. Dust, water, overloading, and progressive wear and tear.
Success Stories
