Extended [life-cycle]

OilWear®

Extended [life-cycle]

Unique in its class,
real-time detection

OilWear®

A sensor capable of detecting particles and bubbles over 4 microns in the machine’s fluid, classifying them into six size ranges. Designed for inline operation, it provides real-time information on the machine’s condition through fluid contamination. With a robust, modular design, it integrates easily into any asset data acquisition or CMS system, offering an advanced solution for the monitoring and preventive maintenance of industrial machinery.

Technical characteristics

Basic characteristics
of all OilWear products

  • Particle counting as per ISO 4406 standard > 4 microns
  • Discrimination and counting of air bubbles
  • Particle cassification in 6 ranges
    (>4, >6, >14, > 21, >38, 70 μm)
  • Particle counting as per ISO 4406 standard > 4 microns
  • Discrimination and counting of air bubbles
  • Particle cassification in 6 ranges
    (>4, >6, >14, > 21, >38, 70 μm)
  • Oil degradation
  • Shape analysis for the root cause
  • Particle counting as per ISO 4406 standard > 4 microns
  • Discrimination and counting of air bubbles
  • Particle cassification in 6 ranges
    (>4, >6, >14, > 21, >38, 70 μm)
  • Oil degradation
  • Shape analysis for the root cause
  • Fluid image storage
  • Stainless steel material for applications with corrosive fluids
  • Particle counting as per ISO 4406 standard > 4 microns
  • Discrimination and counting of air bubbles
  • Particle cassification in 6 ranges
    (>4, >6, >14, > 21, >38, 70 μm)
  • Oil degradation
  • Shape analysis for the root cause
  • Fluid image storage
  • For explosive atmospheres
    CE Ex II 3G Ex ec op is IIB T4 Gc
  • Particle counting as per ISO 4406 standard > 4 microns
  • Discrimination and counting of air bubbles
  • Particle cassification in 6 ranges
    (>4, >6, >14, > 21, >38, 70 μm)
  • Oil degradation
  • Shape analysis for the root cause
  • Fluid image storage
  • With an integrated display
[Real time] benefits

OilWear® detects anomalies in
real time, providing information
for preventive incident resolution

To reduce operational risk and address the most significant machine failures, the permanently fitted sensor serves to optimise asset operation, so as to generate greater and better returns.

OilWear® can detect particles present from 4μ upwards, categorising them by shape and distinguishing between particles and bubbles, precisely detecting different types of failure.

OilWear® comes with full SCADA/PC/PLC integration using both analogue and digital communications, which means that one single sensor can provide information as to oil degradation and contamination.

By rigorously tracking the condition of critical machines, OilWear® allows you to optimise operation and maintenance frequencies and thereby increase process uptime.

OilWear® delivers fully proven results in every setting. The sensor has been tested and integrated within Condition Monitoring Systems, demonstrating its resilience in all environments and situations.

OilWear® can provide estimates to schedule maintenance tasks in advance, thereby avoiding shutdowns at less opportune moments.

Use OilWear® to anticipate potential failures, through advance information as to the status of critical machines, setting alarm levels from the outset for the different operational conditions of your machine.

Real time OilWear® detects anomalies in real time, and can provide information at any point to resolve incidents before they arise.

Accessories

Supplements the equipment

Gateway
Gateway
Flow regulation valve
Flow regulation valve
Pump
Pump
Needle valve
Needle valve
Bubble eliminator
Bubble eliminator
Installation plate
Installation plate
Hoses and fittings
Hoses and fittings
Power cables
Power cables
Communication cables
Communication cables
Case studies

Last related case studies

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Case study “Gas turbine – Unplanned shutdown”

Will it Start? Monitoring the Startup System of a GasTurbine

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Case Study “Gas Turbine – Planned Shutdown”

Inside a Gas Turbine: Understanding the Impact of Planned Shutdowns

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Case Study “Gas Turbine – Correlation”

Don’t panic: Avoid catastrophes through the combination of data correlation and the OilWear S120

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Case study “Mining shovels”

A mine reduces bearing and gear failure by 60%, increasing the life of gearboxes with Atten2 technology

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